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Light as Air, Strong as Stone: The Aircrete Building Guide

In the world of community-inspired tiny house design, one game-changing material has emerged to redefine the way we build compact dwellings: Aircrete. This lightweight yet robust construction material has taken the simplicity of concrete and expanded it tenfold, creating a revolution in tiny home architecture.


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Imagine a construction material that is not only easy to work with but also significantly lighter than traditional concrete, making it an ideal choice for those embracing the tiny house movement.


Aircrete, with its unique bubble matrix crafted from foam and cement, has become the go-to solution for building structures that are not just strong but also environmentally friendly.


Whether you're a seasoned builder or someone with minimal construction skills, the simplicity and affordability of Aircrete make it a compelling option for creating your dream tiny home.


Embracing the Tropics with Aircrete


When it comes to tropical climates, where the sun dances and the wind sometimes takes on a wild rhythm, Aircrete steps up as the unsung hero of resilient construction.


Defying Hurricanes with Aerodynamics


Aircrete, with its lightweight yet robust composition, proves to be a formidable contender in areas prone to hurricanes. Its aerodynamic properties make it a smart choice, standing firm against the gusts and swirls that tropical storms can bring.



Secret to Longevity: Cement and Bubble Magic


What's the secret behind Aircrete's longevity in tropical climates? It's the fusion of cement and the bubble matrix created by foam. This dynamic duo forms a protective shield, standing strong against the relentless tropical elements.


No Wood and Steel: Keeping it Simple


In the tropics, where moisture can be a silent adversary, Aircrete takes a stand by eliminating wood and steel components. This strategic move isn't just about reducing weight; it's about minimizing the risk of rot, rust, and the invasion of uninvited insect guests.


Structure and Insulation in Two Skins


One of Aircrete's tropical charms lies in its minimalistic approach to wall systems. While other materials might boast multiple layers, Aircrete simplifies the equation. It acts as both the structure and the insulation, with only two skins on the exterior: fiberglass and plaster. No excess layers to trap moisture—just efficient simplicity.



R-Value Magic: Why It Matters in the Tropics


In the world of construction, R-value is like the secret sauce for insulation. But here's the twist: in the tropics, we're not aiming to keep the warmth in; we're aiming to keep it out.


Aircrete brings its own kind of magic to the table with an R-value of 1.8 to 2.3 per inch. What does it mean? The R-value measures the material's thermal resistance, indicating its effectiveness in preventing heat transfer. The higher the R-value, the better the insulation.


Quick Dry, Quick Live


Time moves at its own pace in the tropics, and construction shouldn't be the exception. Enter Aircrete with its quick drying and curing time. Within just 12 hours of pouring, you can start working with it, and in a week, your creation is ready to face the tropical sun. Speedy construction that doesn't compromise on quality—Aircrete knows how to keep the rhythm.


Affordability in the Tropical Equation


Let's talk numbers in the tropical breeze. Aircrete takes the spotlight by being not just effective but also budget-friendly. Compared to other insulators in tropical regions, its cost-effectiveness is a game-changer. Imagine keeping your cool without breaking the bank—that's the Aircrete advantage.


Get To Know Aircrete: Exploring its Building Blocks


We'll walk through the essential elements that make Aircrete a game-changer. From the outer layer to the bricks, we'll keep it straightforward.



  • Aircrete Exterior Coating: The outer layer of Aircrete, provides protection and a finished appearance to the structure. It ensures durability and weather resistance.

  • 12" x 12" x 4" Bricks: The building blocks of Aircrete, these bricks are the result of the expansion of the concrete mixture. They are lightweight, weighing only 7 lbs.

  • No Wood or Steel Components:Unlike traditional construction materials, Aircrete eliminates the use of wood or steel components. This design choice reduces the risk of rot, rust, and insect infestation, enhancing the material's longevity.


HOW IT'S MADE: Crafting Aircrete Bricks


When it comes to constructing lightweight yet durable structures, Aircrete stands out as a revolutionary building material. Its composition involves a meticulous process, combining traditional materials with innovative techniques.


Let's take a closer look at how Aircrete is made, from the initial preparation to the formation of the final bricks.



1. Prepare a Large and Clean Container

The first step in crafting Aircrete involves setting the stage for the chemical dance that will create the lightweight concrete alternative. A sizable and clean container is chosen to ensure a controlled environment for the mixture to take shape.


2. Mix Portland Cement with Water

In the Aircrete mix, Portland cement combines with water to form a solid foundation. Cement, initially inert, undergoes hydration when mixed with water, creating a robust structure. This chemical reaction produces compounds like calcium silicate hydrate, enhancing the material's strength. Precision in the water-to-cement ratio ensures a reliable mixture, crucial for constructing durable and versatile Aircrete.


3. Create Foam with 7th Generation Dish Soap

To introduce the crucial lightweight element, a specialized foam is crafted using 7th-generation dish soap. The choice of dish soap is strategic, contributing to the unique cellular structure that defines Aircrete. This foam is an integral part of achieving the material's remarkable weight-to-strength ratio.


4. Mix Foam with Cement Mixture up to the Rim of the Container

With the cement mixture and foam ready, they are carefully blended until a uniform consistency is achieved. The foam is gradually incorporated into the cement mixture, resulting in a light and airy concoction. This process continues until the container is filled to the brim with the aerated mixture.


5. Pour Mixture to Form Bricks

The final act of the Aircrete-making process involves pouring the well-blended mixture into molds to shape the material into bricks. This step requires precision and attention to detail, as it sets the foundation for the subsequent stages of construction. The result? Aircrete bricks boast not only impressive strength but also a significantly reduced weight compared to traditional concrete. In a unique approach, these bricks can built into a dome-like structure reminiscent of an igloo. This architectural approach enhances structural integrity and energy efficiency. The interlocking bricks create a sturdy framework, contributing to the overall resilience and thermal performance of the final construction.


Beyond the Basics: Discovering the Hidden Perks of Aircrete


Building with Aircrete is like finding a treasure trove of benefits, each one more valuable than the last. Let's unravel the additional advantages that make Aircrete a standout choice in the world of construction.


  • Fire Resistance: Your Guardian Against Flames

Aircrete doesn't just withstand wind and rain; it's your tiny home's superhero against flames, offering impressive fire resistance for a safe living space.


  • Portland Cement: A Sturdy Sidekick

Longevity matters and Aircrete gets it right with Portland cement. This trusty sidekick ensures your tiny abode stands strong through the years, providing a solid foundation for lasting quality.


  • Airtight Magic: No More Dead Air Spaces

Aircrete takes airtight construction to a new level. Its unique dome shape eliminates dead air spaces, turning every nook and cranny into a living, breathing part of your structure. Imagine a tiny nook where every breath celebrates the efficiency of Aircrete.


  • Slip Form Flexibility: Domes to Rectangles

Aircrete isn't limited to domes; it's a versatile player. Thanks to slip form flexibility, it can adapt to the curves of domes or the simplicity of rectangles.



Tiny Living with Aircrete: Navigating Challenges, Embracing Nature


Have you ever considered the unique allure of smaller spaces that seamlessly connect us to nature? Choosing Aircrete for your tiny oasis isn't just a practical decision; it's a deliberate connection to the natural world. Envision waking up in a space where every corner provides a window to the beauty beyond your walls.


However, building small presents its own challenges, and getting permits for alternative materials might feel like a tricky puzzle. While Aircrete is a groundbreaking option, it might only sometimes match the usual building rules.


Here's the scoop: stay persistent and get creative when dealing with permits. Sometimes, it's about explaining the benefits of Aircrete – its durability, eco-friendliness, and energy efficiency. Consider talking to local authorities, sharing success stories, and showcasing how Aircrete aligns with a sustainable and modern approach to construction.


Unlocking Aircrete's Treasure Chest


So, what's the buzz about Aircrete?


Well, it's not just about walls and bricks; it's like opening a treasure chest of benefits. It's an invitation to a lifestyle where simplicity, cost-effectiveness, and efficiency redefine how we build our dream homes. Each part, from its lightness to the bubble dance creating a sturdy structure, contributes to crafting not just homes but cozy places with character.


For those intrigued by the world of tiny living, Aircrete stands out. It's a chance to build not just a house but a life—where simplicity meets sustainability, and every corner has a story. If the idea of a snug, efficient, and nature-connected home speaks to you, consider the Aircrete adventure.


Ready to bring Aircrete into your world? Follow the laid-back journey over at @domegaia on Instagram. We're talking real-life applications, quirky inspirations, and a vibe that's all about building beyond limits!


If you're up for even more eco-friendly hacks, sustainable living inspiration, and Aircrete wonders, follow me on Instagram and YouTube.



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JOURNAL
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 CHRISTINA

I love all things natural. I love building places we can call home and in turn be our most authentic selves. 
 

Although I specialize in architecture and interior design, I appreciate all forms of design where form and function are in balance.

My hope is to inspire others to find eco-friendly options valuable and beautiful. 

This is where eco meets elegance... 

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